Langsung ke konten utama

Postingan

Menampilkan postingan dengan label Lean Manufacturing 5S

Rapid Processing Machine

Generally, the engine speed is very favorable for the production process, as it saves time and cost for labor. The result will be doubled compared with manual processing. Accuracy and uniformity of products can be relied upon. Today, the companies vying to do the automation of production processes with the engine speed is a top priority to meet the expected efficiency. With careful planning automation will become the main weapon to dominate the market. But there are benefits besides manufacturing actors must also be vigilant against possible losses caused by such automation.

Occurrence of Nonconforming Product

Error incompatibility product of demand in the process of sell orders, it is often the case. But this would be disastrous to the company itself if often occur and cause the same. One of the main causes of the occurrence of nonconforming product is excess stock that is in store as well as in production. As an example of product which has a resistor the same shape and size in different specifications. Visually similar circumstances and conditions are only differentiated by the writings of the label. It requires precision to determine which products will be shipped to the customer.

Strong commitment to promotion of 5S

Success of 5S promotion depends on top management decisions. 5S will succeed if driven directly from the directors, managers and other top management ranks. When the campaign begins with the spirit of lean manufacturing there is always a voice that doubts the success of this 5S. They’ll say, “How much productivity would be increased” or “How many 5S would help increase the real income” The way of thinking and attitude of workers towards 5S should be changed first. All member companies must have a sufficient understanding of the meaning and real purpose, so has the perception of equality of 5S and its purpose. All member companies must integrate their understanding through seminars, training throughout the company and the workplace. Installation of several banners with slogans can be useful too. For example: “a clean workplace created by the power of all people” or “No waste of workplace clean” and others.

Three 5s Activities Should be Mutually Supportive

5S last three terms are closely related. Seiso is the maintenance of cleanliness is always maintained at its plant. Seiso activity is highly dependent on the standardize Seiketsu cleaning and maintenance activities in the form of work instructions are easily followed by all employees. Shitsuke as the methods used to motivate employees to consistently carry out and participate in Seiketsu and Seiso activities. The three activities above should be supporting each other. Cleaning at a time are well preserved because there is an audit or inspection of the president. Every part of the company maintained in a clean condition. But these conditions only lasted a few days. After the echoes of the campaign was not heard from again, everything returns to normal.

LIFO for Temporary Items

Regulation of the cargo loading system, LIFO (Last In First Out) at the time must be done because the conditions of loading and unloading is not possible. For example, where a limited problem, not just horizontally, and the only way is stacked. Stacking stuff like this is not possible for the FIFO system. Are you in need of some great quality assistance when it comes to loading and unloading? Perth Crane Hire has got you! Do check them out! They offer cranes for all kinds of jobs, big or small. Regulation of Last In First Out is usually used for the relatively rapid turnover of goods with a cheaper cost considerations and the risk of delay did not significantly affect the quality of goods. As an example of activities that use this system is the activity of truck loading and unloading containers to place temporary placements before being transported to stores.

Beware! Note storage Cutting Tools, Measuring and Oil

5S management (Seiton concept) in this business is absolutely necessary. How to store the tools that have a degree of risk both in terms of risk reduction in quality and risk of accidents. If you were hurt or a loved one died because of a crane accident, you will need an expert crane accident lawyer behind you to obtain the compensation you and your family needs to care for the injured. First, storage cutting tools such as drills, taps, grinding etc., shall be determined based on the frequency of the instrument used. If the tool was used on many machines for mass production, the most suitable is the system of production lines. On the other hand, if used greeting workshop situations, tools that must be saved by function. Second, because these devices usually lead to a sharp cutter, it is stored need to be considered carefully. Should be provided sufficient space between the ends pointed to protect and facilitate maintenance.

Lean Quality by FIFO Concept

The experience that is easy to give examples of the FIFO system is operating effectively is a restaurant because food expiration date only a few minutes. In the restaurant industry, the concept of FIFO is very pronounced affect quality. You imagine if a serving of food not served immediately. Presentation of the food after cooking should not be longer than 30 minutes. This is intended to maintain the quality and condition of the food was still warm. If a restaurant only a few visitors, the presentation can be overcome and will not make serious problem. However, if high demand with long queues will require temporary storage. This temporary storage must be managed based on the concept Seiton to FIFO. 5S concept recommended is to set the queue system as easy as possible and minimize the accumulation of errors that are too long, besides Those who live a busy life should hire a lifestyle concierge agency to take care of their premium bookings so we can manage it all without any errors.

Production Control

Production control is the effort to create a quality product and in accordance with the specifications determined by monitoring the activity of a tight production. Why should production activities controlled? Control is tight in production activity is designed to maintain product quality and meet customer satisfaction. Supervision in the production started from the selection of suppliers for raw materials and the supervision of the delivery to production areas, the production process itself, the stock of finished goods stores and delivery to the customer.

5S Management

Management is the art of managing, organizing, empowering, and watching gnats everything more efficient for a particular achievement. 5S management focused on setting up and implementation of 5S in a corporate environment, supported by all who are included in the company to achieve the level of organizational stability, productivity, quality and employee performance. 5S itself is the basic manufacturing activities that absolutely must be done by each company to improve productivity and efficiency in all lines of the company. 5S is not really a big job, which requires huge funds and resources, but the activities of individuals or groups regarding environmental management work for convenience in working. 5S has a tremendous impact for the creation of lean manufacturing that seeks to reduce waste in production processes.

Lean Manufacturing 5S

In the world of lean manufacturing terms we often hear. Lean manufacturing or lean production is always campaigned to achieve high efficiency and high productivity firms. The term itself is lean manufacturing activities that manage the overall components in the company’s activities in the industry with the main purpose is to serve the customer preferred product, but its management remains in control and eliminate activities that are harmful or non-value activity

Lean 5S by Recognizing the Storage Places Easily

After storage of goods refers to the lean manufacturing by reducing movement and reduce workplace accidents, as discussed in previous articles. The next important step is to make the device, storage Places easily search able and identifiable. Substitution of the morning shift workers with night shifts, always will be a problem if there is no standard in the work operations, including matters concerning the storage of equipment and how to return tools. For it must be an easy way to store and can be understood by others, although no experience.

Efficient Placement Tools

In the context of lean manufacturing tiniest things must be done carefully, including the placement of tools used for assembly or maintenance work. This is where 5S is very important especially in Seiton concept of placing the goods or tools in accordance with a designated place. Some of the reasons why must be an efficient placement are: Waste movement Reduction of motion like this is indeed the purpose of a campaign to lean manufacturing in order to reduce costs caused by inefficient labor movement. These movements are referred to as taking the appropriate tools, search tools, return to the workplace, high and low placement of furnishings and so forth. If not carefully considered it will be a real waste.

Simplifying Tool as Simple as Possible

The question that often arises from a manager who handles lean manufacturing to the operation associated with the tool is “Can the tooling variation can be reduced?” The consideration is if possible reduced the time required to search tools, screwdrivers, wrenches can be reduced. The next question is “What is the variation in the screw tightening operations can be combined? So one tool can be used for a screw.

Can Equipment be Replaced by Hand?

Seiri, Get rid of as much as possible tools that can be replaced by hand. That is what must be considered in lean manufacturing . Getting rid of the equipment here does not mean eliminating safety equipments like speed ramps that should reduce the burden on humans in performing their duties, but if the equipment can be replaced with empty hands,then transmission jack is one of the equipment.To buy the jack checkout this transmission jack review from autonews.center . Conversely, exclusion of this tool should help workers complete the task quickly.

Reduction of Cost

Based on the ultimate goal of lean manufacturing, proper materials handling should also be able to reduce the costs caused by waste activities, layout and procedures. Cost reductions will be achieved with significantly if the activities that have been described in previous articles can be performed well. Many companies are ignored by most owners because of the improvement is small and has no effect whatever on the financial condition. But lean manufacturing efforts are not reducing the huge costs, but small changes like that that gets attention. If a change is obtained by only 1 cent, because it is done continuously it will be hundreds of dollars.

Improvement of Logistic service

Customer satisfaction becomes the ultimate goal of improvement in the factory. A quality product will become the key to lean manufacturing. Premises customer satisfaction will increase trust and certainly in terms of the economy will add the product to be purchased. Therefore, customers should be managed in such a way through customer management system that is integrated and coordinated with the production. One of the most pressing manufacturing base is a logistics service, lessons that can be learnt from king city forwarding . However the supply of goods in accordance with specifications and requirements and on time a priority in selling things to customers. Therefore, all forms of activity that inhibits the production had to be removed…

Development of effective working conditions

Auxiliary equipment for material handling is absolutely necessary with consideration to usability and effectiveness. In other words the use of tools should aim to simplify your job. But be careful because it could be the use of auxiliary equipment will mitigate on the one side only but not effective for another. For example the use of forklifts, forklift area stores may be freely, but the difficulty into the narrow streets in the areas of production. It also must be careful in, worried if the forklift hit the machine or material on the surrounding streets in its path.

Reduction of the number of times product is handled

Effective movement of materials that will greatly assist in reducing waste in a company. Therefore, the movement of materials from the lowering of the container, identification, storage and shipping to store production lines must be based on principles of lean manufacturing that every movement must be able to demonstrate the efficiency and effectiveness. The movement of material from one point to another point must be considered carefully. Although only one inch, if indeed it can be made improvement to be done. Because the repetition factor of production processes continuously. Distance of one inch would be a very long distance if it is done thousands of times.

Reduction of movements involving manual labor

It is important in lean manufacturing is to reduce the movement of goods and service as short as possible. The use of hearing aids in the transport of material handling is absolutely necessary to minimize the use of physical force operators. This is intended to save human power that controls the activity of manufacturing. However saving human power can be saved by implementing lean manufacturing 5S well. As discussed earlier that lean manufacturing will be achieved only if they can reduce the time or the movement of manufacturing activity. To reduce this many things can be done for example by automation, material storage closer to the production process or by recruiting more members to pursue the time of production and others.

Objective of Material Handling

Materials handling always accompany the activities of production both material raw materials, materials in process and in the form of finished products. Therefore, this treatment is very important to maintain product quality and improving work efficiency. Where material is placed to be watched seriously. According to Coyle, Bardi & Langley (1996), In general, the main objective of material handling is mentioned as follows: – Increased effective capacity of the warehouse. – Minimization of aisle space – Reduction of the number of times the product is handled – Development of effective working conditions – Reduction of movements involving manual labor – Improvement of logistics service – Reduction of cost