Langsung ke konten utama

Postingan

Menampilkan postingan dengan label Seiton

Beware! Note storage Cutting Tools, Measuring and Oil

5S management (Seiton concept) in this business is absolutely necessary. How to store the tools that have a degree of risk both in terms of risk reduction in quality and risk of accidents. If you were hurt or a loved one died because of a crane accident, you will need an expert crane accident lawyer behind you to obtain the compensation you and your family needs to care for the injured. First, storage cutting tools such as drills, taps, grinding etc., shall be determined based on the frequency of the instrument used. If the tool was used on many machines for mass production, the most suitable is the system of production lines. On the other hand, if used greeting workshop situations, tools that must be saved by function. Second, because these devices usually lead to a sharp cutter, it is stored need to be considered carefully. Should be provided sufficient space between the ends pointed to protect and facilitate maintenance.

Lean Quality by FIFO Concept

The experience that is easy to give examples of the FIFO system is operating effectively is a restaurant because food expiration date only a few minutes. In the restaurant industry, the concept of FIFO is very pronounced affect quality. You imagine if a serving of food not served immediately. Presentation of the food after cooking should not be longer than 30 minutes. This is intended to maintain the quality and condition of the food was still warm. If a restaurant only a few visitors, the presentation can be overcome and will not make serious problem. However, if high demand with long queues will require temporary storage. This temporary storage must be managed based on the concept Seiton to FIFO. 5S concept recommended is to set the queue system as easy as possible and minimize the accumulation of errors that are too long, besides Those who live a busy life should hire a lifestyle concierge agency to take care of their premium bookings so we can manage it all without any errors.

Lean 5S by Recognizing the Storage Places Easily

After storage of goods refers to the lean manufacturing by reducing movement and reduce workplace accidents, as discussed in previous articles. The next important step is to make the device, storage Places easily search able and identifiable. Substitution of the morning shift workers with night shifts, always will be a problem if there is no standard in the work operations, including matters concerning the storage of equipment and how to return tools. For it must be an easy way to store and can be understood by others, although no experience.

Efficient Placement Tools

In the context of lean manufacturing tiniest things must be done carefully, including the placement of tools used for assembly or maintenance work. This is where 5S is very important especially in Seiton concept of placing the goods or tools in accordance with a designated place. Some of the reasons why must be an efficient placement are: Waste movement Reduction of motion like this is indeed the purpose of a campaign to lean manufacturing in order to reduce costs caused by inefficient labor movement. These movements are referred to as taking the appropriate tools, search tools, return to the workplace, high and low placement of furnishings and so forth. If not carefully considered it will be a real waste.

Car manufacture, Tools to be the problem?

Thanks to the new age of technology car owners who want to sell their cars can check out this site on their phone or laptop and book an appointment at which experts will pay the right price for the car and take it away, without having the owner suffer any form of problem. In the automobile manufacturing process, workers will meet a lot of devices used for installation of car components. for example, nut bolts, screwdrivers, wrenches from the smallest and large. If not taken seriously it will make workers confused and stressed because of the many tools used. Variations of many of these things that make workers uncomfortable to work, and they even could cause accidents, in work places like construction, so if this is the reason for the accidents, getting a legal defense with professionals as stephen phillips could be a valuable option for these occasions. In 5s management concepts as discussed earlier, that the work should be in place the equipment as close as possible to the workers.

Make Seiton as a Habit

To ensure lean manufacturing can be achieved through Seiton activities which include the separation of materials, placement of goods, the use of labels and lines of instructions to limit the maximum and minimum, then the most difficult step is to ensure the activities and conditions remain good. 5S is the foundation of manufacturing activity that is continuously being done by anyone who becomes a member of the company. Therefore the responsibility for maintenance and implementation of 5S activity should also be conducted jointly.

Codes and Amounts Labeling

Once positioned properly regulated, then the next step is to use a label showing the item code and amount. This code is important to facilitate the inventory of material. In a system inventory search process will be easier if there is code like this, because such codes are usually already contain the location, position and type of merchandise. For instructions amount to be determined maximum and minimum. To determine this amount to avoid the use of even numbers will be confusing. Remember that in lean manufacturing and 5s attempted any form of standard management visualized. For example, given a maximum size for a clear demarcation line and can be seen (not to be read). Similarly, the minimum threshold. If such numbers are limited by the minimum 20 pcs, will complicate the operator having to count existing material in the container. Very ineffective. But keep in mind that this code should also be made as simple as possible, so that could be easily understood by all operators.

Outstanding Material Must be Shown Clearly

Lean manufacturing 5S for container All goods must be identified quickly by all the member production. So that the addition, the space has been determined position and address where the goods in one space must be found quickly and accurately. The identity of the goods must be agreed by all member firms of up to service manager level. The room or place used for storing goods, should be managed appropriately, both in terms of the arrangement based on 5S standard. Nothing is considered waste in terms of lean manufacturing . A good placement will launch the service performance.

Minimize the Use of Space with Containers

Lean manufacturing is very concerned with the use of space as efficiently as possible. Any use of one square meter must be accounted for in terms of efficiency, usefulness and economic value. Containers, packaging materials are intended to make it more concise and easier in the arrangement. Containers can be easily stacked vertically and horizontally to fill the space effectively. The use of containers also facilitate the production operators to pick up and put the items accurately and quickly.

Placement of goods refer to the layout and efficiency

Each manufacturer has a different space, and they must arrange the layout of its space with the most efficient manner possible. Because the concept of lean manufacturing layout also affects the production work, especially the movement of goods and service production. The principle underlying the determination of the location of the goods to be stored is 1. Frequently used items placed around the work that is often used, making it easy to grab. 2. Other items that are rarely used is placed farther from the operator. However if space allows more laid dean of the operator. 3. These items should be easily accessible, placed between the shoulder and waist height workers.

Visualization Seiton

Seiton Visualization is an important part in the 5S lean manufacturing efforts. Visualization intention here to make a bookmark label goods stored in the workplace. Labeling step is to show clearly where the position, what is the name of the goods and how many material goods so that the description could easily be known. Seiton visually allows to easily identify and retrieve the goods, tools and materials, and easily restore it to a location near the place of use. Bookmark label used to facilitate the placement and retrieval of materials is required.

WIP STOCK Problems

Work-In-Process (WIP) on the production process must be managed as efficiently as possible. Emphasized the importance of lean manufacturing systems reduce material stock / WIP on the existing production.

Some Implementation of 5s in the Workplace

What are the benefits of implementing 5S in lean manufacturing? Is it true that 5S implementation can improve production efficiency? Many people who mistakenly know 5S only give advantage to housekeeping, but actually more benefits than that. As we know, 5S is a term for the working environment setting method. 5S was first introduced by Japan where 5S itself consists of seiri, seiso, seiketsu, and shitsuke. 5S is an approach in regulating the working environment, which essentially seeks to eliminate waste so as to create an effective, efficient, and productive work environment. How to apply 5s at workplace? 1. Seiri (Sort) – Separating important and unimportant items, so we only store the necessary items and get rid of the useless ones. – Put red tags on unneeded, damaged, and / or unnecessary items or documents. – Collect goods or documents required by type. – Disposing of items or documents that are unnecessary or unused during the past year. – If the goods or documents are used only

For what 5s exist and its benefits for the company

The 5S program was first introduced in Japan are movements to train sorting, arrangement (seiton), cleansing (seiso), guarding steady conditions (seiketsu), and self-purification of the habits necessary to do a good job (shitsuke). 5s is to improve workplace efficiency and quality The contents of 5S include: 1. 整理 (seiri),is an activity to get rid of items that are not needed so that all goods on the work site only goods that really needed in work activities. Seiri is the first step of implementation of 5S, namely: sorting of useful and useless goods: Handy stuff => Saved Items not useful => Removed In this first step known as Red Tag Strategy, which marks the goods that are not useful with red label (red tag) to be easily distinguished from the items that are still useful. The items with the red label are then removed from the workplace. The leaner (lean) of the workplace of unneeded items, the more efficient the workplace will be. 2. 整頓 (seiton),everything must be placed accord

Start lean manufacturing with 3F campaign

In the 5S activity also known as a basic activity Seiton 3F. Item 3F itself is Fixed, Fixed Position, Fixed quantity. After Seiri / sorting process and the elimination of items with a given red tags, the next step is to ensure state of the goods / material in a fixed state at a designated place. Not only in accordance with the place, at exactly the position should be straight lines have been determined and the quantity shall be in accordance with the allowable amount. Fixed items are intended to ensure that goods placed in accordance with the place that has been labeled. For example where the vacuum cleaner must be occupied by a vacuum cleaner alone, may not be filled trolley, container and other objects which are not vacuum cleaners.

SEITON – Proper arrangement

Next 5S activity is Seiton , which is neatly arrange and identify objects for ease of use. Japanese word “Seiton” literally means preparing all sorts of things in interesting ways. In the context of Lean Manufacturing 5S, meaningful set of goods so that each person can find it quickly. To achieve this step the bookmark label used to assign each item and also its placement. Systematic arrangement will make it easier to reach and require a short time. By creating a label name, category of goods will look neat and eye pleasing. More than that would be more efficient in its use.

How to be Excellent with 5s Methodology

5S is the vocabulary most heard by those who run the profession in the manufacturing world. As an employee of the manufacturing industry certainly 5S concept that comes from the Japanese language is already attached and continue to run. 5S is meant in the Japanese language such as Seiri, Seiton, Sheisou, Seiketsu, and Shitsuke. The concept is mostly run on the company both domestic and foreign companies because it has a large contribution to the success of a company. 5S is often known only to the hygiene philosophy imposed by the Japanese. In fact this concept is not so, 5S is not just a way used to just clean the plant or workplace but as a way to organize, how to manage the workplace, repair and pruning unnecessary operational processes. Workplace area management effectively and efficiently is part of 5S. In addition, the company must also manage the workplace area as well as manage the work patterns to be more effective and efficient. Companies are also advised to cut off all forms

About 5S - Seiri, Seiton, Seiso, Seiketsu, Shitsuke

For those of you who never interacts with the plant world is certainly no stranger to the term 5S . Factories that implement 5S program will look clean and orderly . They think the shambles it will hide the problem . 5S program is seen as an attempt to reproduce the problem that had been hidden from the problem solver (problem solver ) . Currently , 5S program has been widely adopted by various industries in different countries . Popularity of 5S is not separated from the success of Japanese industry has been focused on the reduction of all waste ( waste) . 5S is the foundation of human behavior in order to form the habit ( habit) reduces pembororsan at work . 5S program was first introduced in Japan as a movement ‘s determination to hold sorting ( seiri ) , arrangement ( Seiton ) , cleaning ( Seiso ) , maintenance of stable conditions ( Seiketsu ) , and the habit of self-realization will be necessary to carry out the work properly ( Shitsuke ) . Each S in 5S and an explanation is desc

Acronym 5s

Increase continuity in any company, especially a company that refers to the system development quality as Japanese companies. 5S acronym has become commonplace and essential in building a work culture that has high productivity and quality. 5S is the acronym I can briefly describe as below. Seiri (Sort) : By explicitly separating the items required from the items that are not needed and then discard those items that are not needed from the workplace. Seiton (Stabilize, Straighten, Set in Order, simplify) : Storing the items required in the workplace right away so easily taken if you want to use. Seiso (Shine, Sweep) : maintain the work area to keep it clean and tidy Seiketsu (standardize) : Standardizing the practice 3S (Seiri, Seiton and Seiso) mentioned above. Shitsuke (Sustain, Self-Discipline) : make the discipline into a habit by following established procedures. There are things that are very important in industry and manufacturing, which is a safety issue. 5S is the concept of b