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Standards are made based on experiences in production activities in the past who made a step-by-step improvement. But not all standards can be applied in areas of production. due to field conditions are always different, and different treatment of the product must also be different. Imperfect in applicable standards common in the production process of a product. It may be caused by imperfections in terms of work procedures, employees who have the imbalance skill standards in the relevant processes, as well as production machines that are not applicable to existing standards.

Perfection in a factory system is a trial error That process takes a long time. In the beginning there are still many shortcomings in terms of methods and productivity, then held for the better improvement. Improvement done still have continued weakness of the improvement and so on. However, in reality, the improvement will of always have difficulty both in technical terms, labor regulation and its supporting components. One of them is to make an adequate inspection system to avoid the nonconforming product.

Indeed, if the inspection process carried out every process in particular would use the time and labor that a lot. Waste problem again. The meaning of Attaching Importance to Downstream Process Inspection is made by the standard of work every process and every person to conduct inspections of materials and products are working. Each of the personnel involved should have the awareness to observe, identify and take action if you get the abnormality that happen at their respective working. More steady again stated in the working procedure on each person if you get a material defect should at least be reported to their superiors. With the rapid process of identifying the defects in the final product will be avoided.

Nonconforming product wastage, as discussed in previous articles that there is waste in the factory and has caused no small loss. Rising material cost, productivity is low, a lot of extra work to be done – reworks. It also will increase the claims of the customer the most implications for the wider world. A plant manager must be able to identify waste in the production that can then be quickly taken appropriate action. If handling the loss will slow with time chasing penganganan. The slower handling more and more losses are suffered.

One of the waste in the production of lean manufacturing activity is due to rework activity monconforming product. Labor and production equipment must be used to rework of defective product.If the product is rejected by the customer would not want to do rework if it is still possible. Rejection by the customer because of nonconforming product may vary. For example, incompatibility between the box and its contents, should contain the product type of the A1 but the label on the written box A2. Such action is still easy to rework that is by replacing the label boxes with the same type with the contents. The most difficult is if there is mixing the product with different characteristics have However the same physical shape. Before rework carried out an inspection that requires a long time in addition to rework itself.

Nonconforming product and Customer Claim is a causal relationship is often the case in the manufacturing business world. Nonconforming product due to production errors that regardless of the final inspection. Due to obvious if nonconforming product until the customer is served until into the hands of the customer’s claim. Claim of customer demand can be either replacement goods or even if the customer feel very aggrieved supplier companies will be claimed in a big par. Nonconforming product will be fatal for the enterprise user. For example, a company that manufactures suppliers fuse (safety device electrical current flow). The physical condition of fuse together despite having different characteristics. Fuse is a safety device against over current in order to secure the component or device on the circuit thereafter. How it works better if the flow through the equipment / component is safe because a burning fuse. If the fuse fails then the device would be burned or damaged.

Not only the loss of material and the product is wasted because it is not worth selling, but nonconforming product requires inspection of extra treatment. This inspection job requires additional funds to pay workers. So the loss is the loss of material due to the unused product, loss of manpower employed for the inspection work, and if there are claims of the customer needs more funds again. Thus the lean manufacturing here plays a very important role in eliminating all waste that is in production. Starting from the arrangement of 5S, a standard work, train workers to work effectively. and so forth.

Imperfect product is a disability caused by an imperfect production process, which occurs by accident or because conditions are not perfect production machine as well. Imperfect product may also be caused by conditions that affect the condition of bad 5s finished product. There are several conditions that must be addressed if imperfect product continues to occur, for example; – Improve the condition of 5S as basic manufacturing activities that must be sustained to ensure the quality of human resources and products. – Finding the root of the problem have been the cause of the imperfect product – Conduct frequent inspection of the production process so that it can immediately detect the machines or products that have abnormalities

For manufacturers who produce products that have a kind / type that much physically but has the same shape and size should always be careful with the product mix with each other. Because if that happens it will cause the customer’s claim and can lead to customer trust will decrease. Therefore, the nonconforming product wastage must be addressed. Error on the product that is incompatible with the requested specifications will impact sustainable. As an example the case of the mobile phone companies who book the type of resistive plate resistor with value of 10 Milli ohms, in the same physical condition was the same resistive plate with resistive plate with a value of 5 Milli ohms and the mobile phone companies get 5 Milli ohms. If the check passes in a sense is not detected until the production process, the next thing happens is not functioning properly due to mobile phones from the factory resistor supplier’s specifications. If it so the loss will be suffered by the mobile phone compani