Menampilkan postingan dari Oktober 3, 2021

Excess Production will Advance Procurement of Materials and Parts

In the previous discussion stated that overproduction will lead to stock products abundant in the area of store that can cause uncontrolled 5S condition. Of course, not only that caused by excess production. Procurement is also affected by the production that is not balanced. Increased procurement would not want to do to replace the materials and parts that had already become a product. This is done to improve production efficiency to avoid waste in other lines. Lean manufacturing is like a pillar of the house. They mutually support one another. If there is one out of balance it must be corrected, or other elements relating will be damaged as well.

Over-Production Problem!

Over-production in layman does not seem to cause a problem, actually will increase the existing stock product. So at any time if needed can be sent directly to the customer Over-production here could be interpreted to produce the product does not comply with the request eventually makes the excess stock. This excess stock will cause the problems that have to do with quality. In the context of lean manufacturing, over-production is the waste which must be removed from production systems. The principle of lean manufacturing is to produce products according to customer specifications and demand. If the product exceeds the demand may be indicated occur extravagance.

What is Manufacturing Waste?

Waste in manufacturing is defined all activities in production that does not add value to the final product. Waste is very commonly found in the production process, but unfortunately sometimes not realized by the workers in production that they do waste. For that waste in a company needs serious handling, in an organized and sustainable. Each company has different standards in the categorization and treatment. But in general is the same. Most important is the goal of lean manufacturing is to eliminate waste in production processes.

Lean Manufacturing from the Customer Viewpoint

Lean manufacturing can be defined as the attainment of certain values which refers to the standard products that meet customer qualification. Lean manufacturing is strongly linked to customer satisfaction management. Customer does not want to know about the production process undertaken and with what technology the product was produced. But they will only evaluate the product he purchased in accordance with required specifications. Customer will not be considering the problems that have produced. For them is a finished product with a high quality specification and low prices is their goal to pay to buy the product. It’s very simple from the viewpoint of the customer.

Strong commitment to promotion of 5S

Success of 5S promotion depends on top management decisions. 5S will succeed if driven directly from the directors, managers and other top management ranks. When the campaign begins with the spirit of lean manufacturing there is always a voice that doubts the success of this 5S. They’ll say, “How much productivity would be increased” or “How many 5S would help increase the real income” The way of thinking and attitude of workers towards 5S should be changed first. All member companies must have a sufficient understanding of the meaning and real purpose, so has the perception of equality of 5S and its purpose. All member companies must integrate their understanding through seminars, training throughout the company and the workplace. Installation of several banners with slogans can be useful too. For example: “a clean workplace created by the power of all people” or “No waste of workplace clean” and others.

Three 5s Activities Should be Mutually Supportive

5S last three terms are closely related. Seiso is the maintenance of cleanliness is always maintained at its plant. Seiso activity is highly dependent on the standardize Seiketsu cleaning and maintenance activities in the form of work instructions are easily followed by all employees. Shitsuke as the methods used to motivate employees to consistently carry out and participate in Seiketsu and Seiso activities. The three activities above should be supporting each other. Cleaning at a time are well preserved because there is an audit or inspection of the president. Every part of the company maintained in a clean condition. But these conditions only lasted a few days. After the echoes of the campaign was not heard from again, everything returns to normal.

Standardization Lines

Giving the line very effectively used to set limits because it would easily known by everyone just by looking at a glance. The line here will provide security to areas that are safe and dangerous. several examples can be described as below: The dividing line is drawn with white paint or vinyl tape path and the path divides the workplace, so the plant can be maintained high level of security. The lines were also used to indicate the location of the storage cart, product in process, malls, equipment and utensil cleaning.

LIFO for Temporary Items

Regulation of the cargo loading system, LIFO (Last In First Out) at the time must be done because the conditions of loading and unloading is not possible. For example, where a limited problem, not just horizontally, and the only way is stacked. Stacking stuff like this is not possible for the FIFO system. Are you in need of some great quality assistance when it comes to loading and unloading? Perth Crane Hire has got you! Do check them out! They offer cranes for all kinds of jobs, big or small. Regulation of Last In First Out is usually used for the relatively rapid turnover of goods with a cheaper cost considerations and the risk of delay did not significantly affect the quality of goods. As an example of activities that use this system is the activity of truck loading and unloading containers to place temporary placements before being transported to stores.

Beware! Note storage Cutting Tools, Measuring and Oil

5S management (Seiton concept) in this business is absolutely necessary. How to store the tools that have a degree of risk both in terms of risk reduction in quality and risk of accidents. If you were hurt or a loved one died because of a crane accident, you will need an expert crane accident lawyer behind you to obtain the compensation you and your family needs to care for the injured. First, storage cutting tools such as drills, taps, grinding etc., shall be determined based on the frequency of the instrument used. If the tool was used on many machines for mass production, the most suitable is the system of production lines. On the other hand, if used greeting workshop situations, tools that must be saved by function. Second, because these devices usually lead to a sharp cutter, it is stored need to be considered carefully. Should be provided sufficient space between the ends pointed to protect and facilitate maintenance.