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Menampilkan postingan dari Januari 29, 2012

Root Causes with Fishbone Diagram Analysis

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Still associated with the case presented in the previous article, Process Performance(for example the case of reducing the leakage of oil), Fish Bone diagram will facilitate the search for problems that cause oil leakage. This is an analysis process to determine in detail the roots of the problems occurred. The following image is a simple example to find the cause of the problem. Causes of the search there are two root root causes can be identified that Black light inspection procedures are not appropriate. And insufficient hydrostatic test pressure has been running during the process.

Process Performance (for example the case of reducing the leakage of oil)

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Graph increasing number of oil leaks in diesel fuel. In the following picture there is an increase in leakage every time, so we have to make observations and analysis to solve problems that occur. From process Performance oil leakage

Process Analysis With FishBone Diagram

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Improvement story should be filed

There are several documents that must be considered by the leaders and members to ensure continuity of process improvement to come. These documents should be stored in an orderly manner to ensure ease for other members to find and translate the improvements has been achieved. And further improvement will be easy to come by finding a gap that has not been touched before.

Visualization the Improvement Stories

Improvement is made at the expense of time and effort. In order to get the response and appreciation from others in the company, it must be documented as well visualized to the improvement storyboard. This is very important because: 1. To keep the team spirit in making improvement. Because by knowing the story improvement that has been on display so it looks clearly how achievement of which have been obtained and the possibility of further improvement can be made.

Control the Changes and Plan Next Improvement

Changes have been made should be implemented properly. Improvement as a basis for further improvement. Once the changes are implemented and proceed in a standard procedure for, certainly in the process of implementation has an unexpected obstacle. And in the spirit of continuous improvement we have to do training and education to all members of production to adhere to procedures that have been made. Also supervision must be maintained and the planning of the new changes should be done when getting the problems that exist in the production /process.

Execute Countermeasures & Check the Results

After the improvement made and executed countermeasures, we should check the results arising from the implementation. Whether the effects obtained in the engine performance / process improvement that has been done. Is able to show the improvement made in the field of quality improvement or not. Is the problem in production has been resolved? Are all operators understood that the changes made to show better results than before. Some of the questions above will prove that countermeasures could make the problem intractable execution and improvement achieved. Some methods used are 1. Develop a control method, making the procedure work, drawings, instruction, specification or other visual methods to control the process. 2. Visualization through the dashboard and scorecard, determines how we measure the results and visualize the results. 3. Worker training which focuses on changes that have been made for improvement. 4. Collect performance data and analysis. This stage is the result of me