Menampilkan postingan dari Maret 11, 2012

The three main pillars of the Toyota Production System

By considering the house of Toyota, it appears that Toyota management system aims to achieve the Quality, Cost Delivery, through shortening the production flow and eliminate waste. To achieve these objectives Toyota management system has three main pillars, namely: A. JIT (just-in Time), which is basically intended to produce the necessary units in the required amount at the time it takes. 2. Human Resources, It is the main pillar that must be nurtured and held intensive and regular training to produce the human resource that is sensitive to change and able to innovate for continuous improvement. In addition, the resources are intended to improve performance and lean culture spread to all member companies. 3. Built-In Quality-Jidoka, Build quality should be carried out continuously and continuous through the automation of the machine, making the surgical procedure that does not allow an error occurs, control systems are adequate to assist the system in order not to get out of the exist

Think Simple, Superior Quality

Lean Sigma is not meant to do something big and make a significant overhaul. In terms of improvement priority is the target to be achieved. Achievement of targets should not be large, but more important is continuous and there’s always action at any time when there is a shortage of processing. Lean Six-Sigma means doing something simple, it’s easy and efficient as possible. But on the output it produces superior quality and service is very fast. It is cultivated as simple as possible so that any kind of work that will be applied to the process / production will be performed by a person or an existing member. Or if there is training, training does not require a long time. Lean Sigma needs to be established through planting of culture, metrics, policies, procedures, and lean-six sigma tools or technique.

Training is Recommended to Strengthen the Six Sigma Team

Here are trainings need to be followed by the instigators of lean manufacturing and six sigma in order to strengthen the team in making improvement. Perhaps this is part of the training-training that ever existed; 1. ISO 9001:2000. MBNQA, Balanced Scorecard 2. Lean Six Sigma Management system (5s, Kaizen Blitz, Value Stream Process Mapping, Lean Six Sigma Manufacturing/service, TPM, Design For Six Sigma) 3. Total Productivity Leader ship and Strategy Planning 4. IQF Six Sigma master Black Belt (SSMBB) 5. APICS Certified in production and Inventory Management (CPIM) 6. ASQ Certified Quality Engineer (CQE), Certified Manager of Quality Engineer (CMQ/OE), Certified Six Sigma Green Belt (CSSGB), Certified Six Sigma Blackbelt (CSSBB) 7. Business Process Reengineering and business Plan. 8. Integrated Performance Management System 9. Total Productivity and Quality Improvement 10. Statistical Process Control (FMEA) 11. Design of Experiments and Process Optimization 12. Production Planning and

The Concept of Toyota House

Explanation House od Toyota as written previous article: Operational Stability means ensuring that the value stream has had a good working standard, high-quality products, processes with minimal waste, Total Productive Maintenance, and Supplier Involvement Human Resources, in this case building a lean culture to all the member factories / companies and form the character of the people who are highly motivated, highly skilled and flexible and have the vision to build the company into better and better.

House of Toyota


Lean Six Sigma is Radical Continuous Improvement

Lean is a term widely used in industry and manufacturing. Lean alone in the world of industry and product quality is a systematic and systemic approach to identify the processes, activities that do not have value, or also referred to as waste. Lean is done not only for a moment, but continues to eliminate non-value added activity to the stream of products (materials, work-in-process, output) and information system using tensile (pull system) of the internal and external customers for excellence and perfection.

Value Stream Process

The term value stream is a series of processes from suppliers, manufacturing processes, product delivery and distribution of goods or services. Value stream itself involves several business networks consisting of companies that supply raw materials or semi-finished, then the company and its partners for the delivery partners for the distribution of goods. Even this distribution companies have also long chains to form a sub-distribution, sub agents and so on. Companies incorporated in the value stream can be controlled by a single business management or a corporate network. A clear management control to the flow of goods must be considered in terms of quality. Starting from the flow of raw materials adan sig sigma lean implementation should be undertaken in earnest.

Lean-Sigma Enterprise

Lean concept was originally adopted from the Toyota management system concept developed extensively and thoroughly on a world-class companies, while the Sig Sigma concept was adopted from the concept of Motorola’s management system. Both together form a robust system with output quality and powermanagement terbagik incredible. So much attracted the attention of major companies in the world. The strength of these two concepts together or come along to the concept of Lean-Sigma. Lean goals is to create a smooth flow of product throughout the value stream (value stream process) and removes all types of waste. While the goal of Six Sigma is to improve process capability throughout the value stream to achieve zero defects and eliminate variation.

Build Quality Improvement with Lean Six Sigma


The Lean Six Sigma Quality Improvement

Six Sigma is a management strategy in a business which was first developed by Motorola and is widely used in industry, banking, manufacturing and so on. Six Sigma done to improve the quality of a production / output of a process shown to eliminate the causes of defective and error and minimizing variability in manufacturing and business processes. Six Sigma is used as the basis for quality management through statistical methods to build an organization of black belt, green belt and so on. Lean six sigma project has a target to lower the financial cost and increase product