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Balancing Process Cycle Time with Takt Time

Line Balancing to balance Cycle time and Takt Time

Line Balancing for the effectiveness of production

Line balancing is an attempt to balance the input and output of each machine in a series of production processes, to minimize the idle time on all stations for a certain output level. The purpose of line balancing is to obtain a smooth production flow of WIP problems, delays in the process, repair time and so on, so as to achieve a high level of efficiency in terms of manpower, facilities and time required to produce / process the given input. Now there are still a lot of line balancing practices based on traditional approaches that only after balancing the load of each station regardless of the WIP generated. It is quite impossible if the target optimal load flow gain of 100%, in the sense that each process has a perfect balance and have a perfect efficiency.

Future State Value Stream Map Process

The design for the development layout should be considered since the company began to be built. Because of the increased capacity and changes in product trends will also determine the design of the plant. The most important development in the design layout process is to improve the Process cycle efficiency with due regard to the rationalization and simplification process, as well as the application allows the elimination of waste is all around production. Apart from production targets to be achieved, development should also design bias increases OEE (overall Equipment Effectiveness) through the reduction of downtime, reduction of defects, the implementation of TPM (Total Productive Maintenance), decrease or shorten the lead time via reduce WIP (Work-In-Process) inventory followed by a balancing process takt time