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Menampilkan postingan dari April 22, 2012

Simple techniques to improve process performance

In making the improvement, project selection should not be something that makes significant changes. Simple things are sometimes overlooked. Yet the simple things is what will make a tremendous improvement if done consistently and earnestly, and oriented to change and continuous improvement. So also in implementing lean six sigma project, the basic manufacturing activities in a simple but very important is the habituation of the 5s, or can also be in its development into 6S (Sort, Stabilize, Shine, Standardize, Sustain and safety. After these basic techniques have been passed , then the next is continued improvement techniques, such as Vendor-Managed Inventory (VMI), design of experiment (DOE), and others. Means of continuous improvement is an inherent part in the implementation of Lean Six Sigma in manufacturing and services industry.

Future State Value Stream Map Process

The design for the development layout should be considered since the company began to be built. Because of the increased capacity and changes in product trends will also determine the design of the plant. The most important development in the design layout process is to improve the Process cycle efficiency with due regard to the rationalization and simplification process, as well as the application allows the elimination of waste is all around production. Apart from production targets to be achieved, development should also design bias increases OEE (overall Equipment Effectiveness) through the reduction of downtime, reduction of defects, the implementation of TPM (Total Productive Maintenance), decrease or shorten the lead time via reduce WIP (Work-In-Process) inventory followed by a balancing process takt time